Precision Engineered Custom Helical Compression Spring in 50CrVA Steel for Industrial Applications
Precision Engineered Custom Helical Compression Spring in 50CrVA Steel for Industrial Applications
Basic Properties
Place of Origin:
Sihong, China
Brand Name:
Sunzo
Certification:
CE/IATF16949/45001/14001/9001
Trading Properties
Minimum Order Quantity:
Negotiable
Price:
Negotiable
Payment Terms:
Negotiable
Product Summary
Custom helical compression springs engineered by PhD R&D team. ISO 9001 certified with 200+ material options, rapid prototyping, and precision testing for industrial, auto, and medical applications.
Product Custom Attributes
Highlight
helical compression spring 20mm
,industrial compression spring 20mm
,industrial helical compression spring
Material:
Steel
Load Type:
Compression
Production Process:
Hot Roll
Shape:
Flat
Specification:
50CrVA
Operating Temperature:
-200°C To 350°C
Tensile Strength:
2200 MPa
Fatigue Resistance:
30% Higher
Wire Diameter:
0.15mm
Pitch Precision:
0.002mm
Cycle Reliability:
10 Million Cycles
High-Temperature Operation:
315°C
Load-Deflection Tolerance:
±0.5%
Fatigue Life:
10⁸ Cycles
Salt Spray Resistance:
1000+ Hours
Dynamic Load Ratio:
1:8
Coating Type:
TiN, CrN
Material Alloys:
200+ Alloys
Prototype Lead Time:
48 Hours
Yield Strength:
80%
Product Description
Detailed Specifications & Features
Professional R&D Team Engineered Custom Helical Compression Spring Solutions for Precision Applications
In today's specialized industrial landscape, generic compression springs fail to address the unique operational demands of modern equipment—whether it's micro-precision requirements in medical devices or extreme load conditions in aerospace systems.
Expert Engineering Team
Our Helical Compression Spring program is powered by a dedicated R&D team of 15 mechanical engineers (8 with PhDs in materials science) and 7 design specialists, each averaging 12+ years of spring engineering expertise. This technical powerhouse delivers tailored solutions that align with your exact performance parameters, environmental constraints, and production scalability needs.
Advanced Engineering Workflow
Our engineering workflow begins with a collaborative requirements analysis, where we map critical factors such as:
- Dynamic load profiles (static/dynamic force ratios up to 1:8)
- Operating temperature ranges (-200°C to 350°C)
- Environmental exposure (corrosive media, vibration, or radiation)
Using advanced CAD platforms (SolidWorks 2024) and multi-physics FEA software (ANSYS Mechanical Enterprise), our team conducts parametric simulations to optimize coil geometry, pitch variation, and end configurations—reducing prototype iterations by 40% compared to traditional design methods.
Comprehensive Material Selection
Material selection is guided by our in-house materials database of 200+ alloys, including proprietary blends like Chrome-Silicon-Vanadium steel (ASTM A401 modified) for 30% higher fatigue resistance, and nickel-titanium alloys for shape memory applications.
Material Qualification Testing
Tensile strength verification (up to 2200 MPa)
Fracture toughness analysis (KIC values)
Corrosion resistance testing (ASTM B117 salt spray for 1000+ hours)
Advanced Treatments
Cryogenic stress relief (-196°C)
PVD coating (TiN, CrN) for enhanced wear resistance
Rapid Prototyping & Testing
Our rapid prototyping capabilities accelerate time-to-market with 3D-printed metal prototypes (using SLM technology) for form-fit testing within 48 hours, followed by CNC-machined pre-production runs for performance validation.
Each custom design undergoes iterative testing in our ISO 17025 accredited lab, including:
- Load-deflection curve mapping (±0.5% tolerance)
- Fatigue life cycling (10⁸ cycles at 80% yield strength)
- Environmental chamber testing
Proven Application Success
Surgical Robotics Application
Developed a 0.15mm wire diameter spring with 0.002mm pitch precision, achieving 10 million cycle reliability for surgical robot manufacturer.
Oil & Gas Industry Application
High-temperature Inconel 718 springs operate continuously at 315°C with zero performance degradation for oil drilling operations.
Backed by our ISO 9001:2015 quality management system and dedicated project managers, we ensure transparent communication throughout the design-to-production cycle—delivering not just components, but engineered solutions that solve your most complex spring challenges.
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