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Quality Precision Slotted Disc Spring Modular Precipitation Hardened 17 4 PH Stainless Steel factory
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Quality Precision Slotted Disc Spring Modular Precipitation Hardened 17 4 PH Stainless Steel factory
Quality Precision Slotted Disc Spring Modular Precipitation Hardened 17 4 PH Stainless Steel factory
Quality Precision Slotted Disc Spring Modular Precipitation Hardened 17 4 PH Stainless Steel factory
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Precision Slotted Disc Spring Modular Precipitation Hardened 17 4 PH Stainless Steel

Brand Name: Sunzo
Place of Origin: Sihong, China
Certification: CE/IATF16949/45001/14001/9001
Minimum Order Quantity: Negotiable
Price: Negotiable

Product Details


Material: Steel Load Type: Compression
Shape: Flat Specification: SUS 302
Preload Force: 50,000 N Vibration Frequency: 200 Hz
Preload Retention: 98% After 10,000 Cycles Conical Profile Angle: 14°
Thickness Range: 3mm To 12mm Torque Range: 15,000 Nm
Stainless Steel Grade: 17-4 PH (ASTM A693 Grade 660) Yield Strength: 1100 MPa
Friction Coefficient: 0.12±0.02 Salt Spray Resistance: 2000+ Hours (ASTM B117)
Stacking Capacity: 2-6 Discs Load Capacity Increase: 40-180%
Operating Temperature: -40°C To 120°C Pressure Resistance: 100+ Bar
Vibration Test Cycles: 500,000 At 150 Hz Torque Stability: ±5%
Highlight

Precision slotted disc spring

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Modular slotted disc spring

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belleville disc spring 200Hz

Product Description

High Torque Disc Spring: The Key to Secure High-Torque Bolted Connections
Bolted connections in high-torque applications—where preload forces exceed 50,000 N and operational vibrations reach 200 Hz—are inherently prone to loosening. According to ISO 16130 statistics, this phenomenon is responsible for 23% of industrial equipment failures.
The High Torque Disc Spring addresses this critical issue through a patented torque retention mechanism that maintains 98% of initial preload after 10,000+ load cycles.
Engineering Design
Engineered with a precision-calculated conical profile (14° angle) and variable thickness design (3mm to 12mm), this specialized disc spring exerts a consistent radial force that counteracts torque-induced relaxation. This ensures bolted joints remain within ±5% of target torque even under extreme rotational forces up to 15,000 Nm.
Material & Construction
  • Constructed from precipitation-hardened 17-4 PH stainless steel (ASTM A693 Grade 660)
  • Minimum yield strength of 1100 MPa
  • Three-stage surface treatment process:
    • Electropolishing for micro-roughness reduction
    • PTFE coating for friction stabilization (coefficient of friction 0.12±0.02)
    • Passivation to achieve 2000+ hours of salt spray resistance per ASTM B117
Performance Features
Feature Specification
Modular Configuration Nested disc design allows stacking of 2-6 discs
Load Capacity Increase 40-180% with stacked configuration
Vibration Performance Prevents bolt loosening in 100% of test samples at 500,000 vibration cycles (150 Hz)
Maintenance Reduction 65% reduction in maintenance intervals compared to conventional lock washers
Field-Tested Applications
Automotive Crankshaft Assemblies (8,000 RPM engine speeds)
Wind Turbine Flange Connections (-40°C to 120°C operating range)
Offshore Drilling Rigs (100+ bar pressure environments)
Gas Turbine Casings
Aerospace Landing Gear
Heavy-Duty Press Tooling
Backed by FEA simulation data and ISO 898-2 compliance testing, the High Torque Disc Spring delivers quantifiable reliability. For critical applications, this component ensures connection integrity that directly translates to 32% lower downtime costs and enhanced operational safety.
High Torque Disc Spring technical diagram showing conical profile and variable thickness design

Product Highlights

High Torque Disc Spring prevents bolt loosening in extreme conditions (up to 15,000 Nm). Made from hardened steel with PTFE coating, it maintains 98% preload after 10,000+ cycles. ISO-compliant, reduces maintenance by 65% for industrial/auto applications.

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