Dynamic Stiffness Control Wave Spring Thermal Stability Motors Linear Wave Spring
Product Details
| Axial Preload: | 5-300N | Stiffness Variation: | ≤±5% |
|---|---|---|---|
| Energy Savings: | 8-12% | Operating RPM: | 0-10,000 |
| Positional Accuracy: | 15% Improvement | Operating Temperature: | -40°C To 200°C |
| Fatigue Resistance: | 10⁶ Cycles At 70% Load | High-temp Load Capacity: | 90% At 650°C |
| Axial Space Reduction: | 40% | Salt Spray Resistance: | 500-hour |
| Friction Reduction: | 30% | Material Options: | 50CrVA, Inconel X-750, SUS316, 65Mn |
| Surface Treatments: | Electroless Nickel, Phosphate, PTFE | Wave Geometry: | FEA-optimized |
| Compliance Standards: | IEC 60034-1, NEMA MG 1 | Load Testing: | 100% |
| Dimensional Inspection: | 100% | Thermal Stability: | -40°C To 200°C |
| Corrosion Resistance: | SUS316 Option | Lubricity Enhancement: | Phosphate Coating |
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Product Description
- Dynamic Stiffness Control: Maintains stable preload across 0-10,000 RPM operating range, minimizing rotor axial play and improving positional accuracy by 15% compared to conventional coil springs.
- Thermal Stability: Engineered for -40°C to 200°C operating temperatures
- Space Optimization: 40% axial space reduction compared to coil springs, enabling compact motor designs for electric vehicles and robotics.
| Material | Application Benefits |
|---|---|
| 50CrVA | Excellent fatigue resistance (10⁶ cycles at 70% load) for high-torque industrial motors |
| Inconel X-750 | Maintains 90% load capacity at 650°C for aerospace propulsion systems |
| SUS316 | Corrosion resistance for marine and chemical processing motors |
- FEA-Driven Design: ANSYS simulations optimize wave geometry for specific motor types (e.g., BLDC, stepper, servo)
- Material Selection Guidance: Matching alloys to application requirements (e.g., 65Mn for cost-sensitive industrial motors, Inconel for extreme environments)
- Surface Treatment Options:
- Electroless nickel plating: 500-hour salt spray resistance (ASTM B117)
- Phosphate coating: Enhanced lubricity for high-speed applications
- PTFE impregnation: Reduces friction coefficient by 30% in precision drives
- Electric vehicle traction motors
- Industrial servo systems
- Aerospace actuation motors
- Medical precision drives
- Renewable energy generators

Product Highlights
SUNZO waved springs deliver 8-12% energy savings in motors with stable preload up to 10,000 RPM. Offering 40% space savings, thermal stability (-40°C to 200°C), and custom FEA-optimized designs for precision drivetrains. Certified to IEC 60034-1 standards.
High-Performance Waved Spring with Exceptional Elastic Properties, Remarkable Impact Resistance, and Stable Axial Preload
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Plain Oiled Waved Spring with Corrosion Protection and Balanced Elasticity for Cost-Effective Industrial Applications
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