High-Load Capacity Nested Wave Spring with Compact Design and Single-Piece Construction for Heavy-Duty Applications
Product Details
| Material Options: | Spring Steel (51CrV4 / 1.8159), Carbon Steel, Stainless Steel (17-7PH, SUS316), High-Temperature Alloys (Inconel 718) | Layer Configurations: | 2-layer, 3-layer, 4-layer |
|---|---|---|---|
| Outer Diameter: | 12.0 Mm To 450.0 Mm | Load Capacity: | 500 N To 200,000 N |
| Surface Treatment: | Shot-peened, Stress-relieved | ||
| Highlight |
Compact Nested Wave Spring,High-Load Nested Wave Spring,Single-Piece Nested Wave Spring |
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Product Description
Parallel-coiled layers act in unison to multiply force
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======================================= ← Multi-Layer
v v v v v v v v v v v v v v v v v v v v Flat Wire
Key Advantage: Delivers the high force of stacked disc springs
but functions as a single, easily installed component.
- Heavy-Duty Clutch Pack Assemblies: Installed in industrial drivetrains and automotive transmissions to ensure uniform plate pressure and reliable engagement.
- High-Pressure Piping Flanges: Applied to critical piping connections to maintain bolt tension during thermal expansion and minimize leak risks.
- Industrial Braking Systems: Integrated into hydraulic fail-safe caliper brakes to deliver the high initial forces required for emergency stops.
| Parameter | Specifications |
|---|---|
| Available Materials | Premium Spring Steel (51CrV4 / 1.8159), Carbon Steel, Stainless Steel (17-7PH, SUS316), and High-Temperature Alloys (Inconel 718) |
| Layer/Turn Count | Available in 2-layer, 3-layer, and 4-layer parallel nested configurations depending on load requirements |
| Outer Diameter (OD) Scope | 12.0 mm up to 450.0 mm |
| Load Rating | Designed for heavy-duty applications, capable of producing forces from 500 N to over 200,000 N |
| Surface Balance Handling | Shot-peened and stress-relieved to enhance fatigue resistance and prevent setting losses under sustained loads |
Product Highlights
Heavy-duty nested wave springs deliver high force in compact spaces. A single-piece multi-layer design outperforms stacked Belleville washers with uniform load distribution, eliminating alignment issues. Ideal for industrial clutches, high-pressure flanges, and braking systems.
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