AS9100D Single Turn Wave Spring SUS316 60Si2MnA Single Turn Wave Spring
Product Details
| Material Options: | Inconel X-750, SUS316, 60Si2MnA | Forming Tolerance: | ±0.005mm |
|---|---|---|---|
| Heat Treatment Precision: | ±3°C | Load-Deflection Standard: | ISO 16142 |
| Fatigue Life Cycles: | 10⁶ Cycles At 70% Rated Load | Environmental Testing: | ASTM Standards (salt Spray, Thermal Shock) |
| Prototyping Method: | 3D Metal Printing | High-Temp Material: | Inconel718 (650°C) |
| Corrosion-Resistant Material: | PH17-4 | Surface Treatments: | Dacromet, Phosphating |
| Minimum Order Quantity: | 100 Units | Standard Lead Time: | 7 Days |
| Complex Design Lead Time: | 15 Days | Warranty Period: | 3 Years |
| Certifications: | ISO 9001, AS9100D, ISO 13485, IATF 16949 | Fatigue Life Prediction: | Included |
| Dimensional Verification: | Laser Scanning | Material Verification: | Optical Emission Spectroscopy |
| Defect Detection: | Ultrasonic Flaw Detection | Simulation Software: | ANSYS FEA |
| Highlight |
AS9100D Single Turn Wave Spring,Single Turn Wave Spring SUS316,60Si2MnA wave disc spring |
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Product Description
- Material Traceability: All raw materials (Inconel X-750, SUS316, 60Si2MnA) come with full mill test reports (MTR) and are verified via optical emission spectroscopy. Critical alloys undergo additional ultrasonic flaw detection to ensure zero internal defects.
- Manufacturing Precision: CNC forming equipment with ±0.005mm tolerance control, paired with in-process laser scanning for dimensional accuracy. Heat treatment is performed in computer-controlled furnaces with ±3°C temperature precision to guarantee consistent material properties.
- Testing Protocols: 100% batch testing includes load-deflection curve validation (per ISO 16142), fatigue life cycling (10⁶ cycles at 70% rated load), and environmental exposure (salt spray, thermal shock) per ASTM standards.
- Design Collaboration: FEA simulation (ANSYS) for load-stiffness optimization, with rapid prototyping via 3D metal printing for functional testing.
- Material Science Expertise: Tailored alloy selection (e.g., Inconel718 for 650°C applications, PH17-4 for corrosion resistance) paired with surface treatments (Dacromet, phosphating) to meet specific environmental demands.
- Production Flexibility: From prototype to mass production (MOQ 100 units), with lead times as short as 7 days for standard designs and 15 days for complex geometries.
- Technical Support: Dedicated application engineers available 24/7 for installation guidance and performance troubleshooting.
- Warranty Program: 3-year product warranty covering manufacturing defects, with failure analysis reports provided for any non-conforming products.
- Lifecycle Management: Proactive maintenance recommendations based on application data, including fatigue life prediction and replacement scheduling.
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