Custom Material DIN 2093 Disc Spring with Precision Elastic Components and Variable Stiffness for Industrial Applications
Product Details
| Dynamic Load Profiles: | Static, Cyclic, Or Impact | Operating Temperature Range: | -270°C To 650°C |
|---|---|---|---|
| Axial Height: | As Low As 3mm | Service Life: | Up To 10⁹ Cycles |
| Outer Diameter Range: | 5mm-300mm | Inner Diameter Range: | 2mm-150mm |
| Thickness Range: | 0.2mm-10mm | Tolerance: | ±0.01mm |
| Material Options: | High-carbon Steels (1074, 65Mn), Stainless Steels (SUS304, SUS316), Superalloys (Inconel 718, Hastelloy C276) | Surface Treatments: | Passivation (ASTM A967), Electropolishing, PTFE Coating |
| Prototype Lead Time: | 7-10 Business Days | Fatigue Testing Standard: | ISO 16148 |
| Salt Spray Testing Standard: | ASTM B117 | Material Traceability: | AS9100D, ISO 13485 Compliant |
| Design Features: | Tapered Edges, Notched Designs, Hollow Centers | Manufacturing Processes: | CNC Precision Stamping, Heat Treatment |
| Environmental Exposure: | Corrosive Chemicals, Salt Spray, High Humidity | Load-deflection Analysis: | 3D Stress Distribution Models |
| Design Validation: | Finite Element Analysis (FEA) | Precision Level: | Non-standard Dimensions With Tight Tolerances |
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Product Description
Industrial applications demand elastic components tailored to unique operational parameters, and SUNZO's disc spring customization service delivers precision-engineered solutions for even the most specialized requirements.
5-Step Customization Process:
- Collaborative Needs Analysis: In-depth engineering consultations to map critical operational parameters
- Advanced Simulation: Finite element analysis (FEA) with 3D stress distribution modeling
- Material Optimization: Selection based on specific environmental requirements
- Surface Treatment Tailoring: Enhanced durability for specialized applications
- Prototype Validation: Iterative testing and performance refinement
- Dynamic Load Profiles: Static, cyclic, or impact loading conditions
- Operating Temperature Range: -270°C to 650°C
- Environmental Exposure: Corrosive chemicals, salt spray, or high humidity
- Spatial Constraints: Axial height as low as 3mm
- Service Life: Up to 10⁹ cycles
- Geometric Precision: Non-standard dimensions (OD 5mm-300mm, ID 2mm-150mm, thickness 0.2mm-10mm) with tolerances as tight as ±0.01mm
1074, 65Mn alloys for cost-sensitive applications
SUS304, SUS316 for superior corrosion resistance
Inconel 718, Hastelloy C276 for extreme temperature applications
- Passivation (ASTM A967): Enhanced chemical resistance
- Electropolishing: Ideal for hygienic food and pharmaceutical applications
- PTFE Coating: Superior low-friction requirements
For critical aerospace or medical applications, we offer full material traceability from raw material lot to final inspection, compliant with AS9100D and ISO 13485 standards.
Specialized Features: Tapered edges, notched designs for controlled failure points, hollow centers for weight reduction, and custom geometric configurations.
Prototype Delivery: 7-10 business days using CNC precision stamping and heat treatment processes with comprehensive testing including fatigue testing per ISO 16148 and salt spray testing per ASTM B117.
Whether you require custom solutions for deep-sea submersibles, high-speed railway braking systems, or semiconductor manufacturing equipment, SUNZO's engineering team provides end-to-end technical support—from initial concept to volume production.
Our customization service ensures your disc spring not only meets but exceeds your application's unique demands, delivering optimized performance, reliability, and cost-efficiency.
Product Highlights
SUNZO custom disc springs: precision-engineered for unique industrial needs. Advanced materials, tight tolerances (±0.01mm), and certifications (AS9100D, ISO 13485). Prototypes in 7-10 days with full technical support.
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Please use our online inquiry contact form below if you have any questions, our team will get back to you as soon as possible.
