620MPa - 1400MPa Bearing Wave Spring Precision Engineered Heavy Duty Wave Spring
Product Details
| Tensile Strength: | 620-1400 MPa | Dynamic Load Tolerance: | 250-500G |
|---|---|---|---|
| Load Parameters: | 5N-500N | Operating Temperature: | -270°C To 650°C |
| Minimum Installation Height: | 3-50mm | Fatigue Resistance Cycles: | 10⁶+ |
| Molybdenum Content: | 2-3% | Peak Count: | 3-20 |
| Thickness: | 0.1-3mm | Stiffness Range: | 0.5-20 N/mm |
| CNC Coiling Tolerance: | ±0.02mm | Load-deflection Accuracy: | ±3% |
| Fatigue Test Cycles: | 10⁶ | Corrosion Resistance: | 1000+ Hours |
| Material Types: | 50CrVA, SUS316, Inconel718, 60Si2MnA | Thermal Cycling: | Included |
| Salt Spray Testing: | Included | Surface Treatments: | Passivation, Phosphating, PTFE Coating |
| Compliance Standards: | ISO 10243/DIN 2093 | Material Traceability: | Full Documentation |
| Highlight |
1400mpa bearing wave spring,bearing wave spring precision,precision engineered heavy duty wave spring |
||
Product Description
SUNZO's waved spring customization service delivers precision-engineered solutions tailored to your specific operational requirements. Our custom wave springs serve as specialized elastic elements with precisely formed peaks and valleys on metal rings, offering exceptional performance characteristics for critical applications.
Our engineering team collaborates with clients to define:
- Load parameters: 5N-500N
- Operating temperature range: -270°C to 650°C
- Environmental exposure (corrosion, humidity, chemicals)
- Space constraints: minimum installation height 3-50mm
Comprehensive material portfolio includes:
- 50CrVA: High fatigue resistance for 10⁶+ cycles in automotive transmissions
- SUS316: 2-3% molybdenum for marine/aerospace corrosion resistance
- Inconel718: Nickel-chromium superalloy for 650°C turbine applications
- 60Si2MnA: Excellent springback for precision machinery
Advanced design optimization using:
- FEA simulation (ANSYS) and 3D modeling
- Wave geometry optimization: peaks 3-20, thickness 0.1-3mm
- Target stiffness: 0.5-20 N/mm
- Rapid prototyping via CNC coiling (±0.02mm tolerance)
Rigorous testing and quality assurance:
- Load-deflection curve analysis (±3% accuracy)
- Fatigue life validation: 10⁶ cycles at 70% rated load
- Environmental exposure trials (salt spray, thermal cycling)
| Treatment | Application Benefits | Standards |
|---|---|---|
| Passivation | 1000+ hours corrosion resistance | ASTM A967 |
| Phosphating | Enhanced lubricity for moving parts | - |
| PTFE Coating | Extreme chemical resistance | - |
Our waved springs serve diverse industries including aerospace actuation systems, precision medical devices, and heavy-duty hydraulic seals. Our technical team provides end-to-end support—from initial concept to post-installation performance monitoring—ensuring your custom solution meets exact specifications while optimizing cost and lead time.
All custom products comply with ISO 10243/DIN 2093 standards and include full material traceability documentation.
Product Highlights
SUNZO custom wave springs offer tailored solutions with high elasticity (620-1400 MPa), dynamic load tolerance (250-500G), and material options like 50CrVA & SUS316. ISO/DIN certified with FEA optimization for precise performance in aerospace, medical, and industrial applications.
High-Performance Waved Spring with Exceptional Elastic Properties, Remarkable Impact Resistance, and Stable Axial Preload
SUNZO waved springs offer exceptional elasticity & impact resistance, providing minimal stiffness & stable axial preload. Available in standard & custom designs using premium materials (1074, 65Mn, 60Si2MnA, SUS304) with various surface treatments for precision machinery, aerospace & hydraulic applications.
207GPa DIN 2093 Disc Springs for High-End Motors | SUNZO Factory
SUNZO manufactures premium DIN 2093 disc springs engineered with a calibrated 207GPa elastic modulus for high-end electric motors, dynamic powertrains, and automated actuators. Designed to eliminate bearing play caused by severe operational thermal expansion, these precision coni
Inconel X750 High Temperature DIN 2093 Disc Springs | SUNZO Factory
SUNZO manufactures premium Inconel X750 high-temperature DIN 2093 disc springs engineered to combat severe stress relaxation in petrochemical valves, gas turbines, and high-pressure hydraulic circuits.
Plain Oiled Waved Spring with Corrosion Protection and Balanced Elasticity for Cost-Effective Industrial Applications
Cost-effective plain oiled waved springs for industrial use. Durable 800-1000 MPa tensile strength, 15% reduced friction, 90+ days corrosion protection. Custom sizes 10-300mm with ±0.05mm tolerance. 30% cheaper than premium alternatives.
Please use our online inquiry contact form below if you have any questions, our team will get back to you as soon as possible.
