Precision-Formed Peaks and Valleys Waved Spring for Small Load Capacities (5N-500N) and Minimal Axial Deformation (≤0.05mm)
Product Details
| Load Capacity: | 5N-500N | Axial Deformation: | ≤0.05mm |
|---|---|---|---|
| Temperature Range: | -200°C To 650°C | Fatigue Resistance: | 10⁶+ Cycles |
| Material Options: | 65Mn, 60Si2MnA, SUS304, Inconel718 | Stiffness Range: | 0.5-20 N/mm |
| Tolerance: | ±0.02mm | Load Accuracy: | ±3% |
| Fatigue Testing: | 10⁶ Cycles At 70% Rated Load | Dynamic Load Frequency: | Not Specified |
| Corrosion Resistance: | SUS304 For Humid Environments | High-temperature Stability: | Up To 650°C (Inconel718) |
| Peak Count: | Customizable | Thickness Profiles: | Customizable |
| Wave Geometry: | Optimized Via FEA | Prototyping Method: | CNC Forming |
| Environmental Testing: | Salt Spray, Thermal Cycling | Preload Maintenance: | Stable |
| Shock Absorption: | 60Si2MnA Material | Load-deflection Analysis: | Included In Testing |
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Product Description
- Application Analysis: Our engineers conduct thorough assessments of operating parameters (temperature range -200°C to 650°C, dynamic load frequency, corrosion exposure) to recommend optimal materials
- Custom Design Engineering: Leveraging FEA simulation and 3D modeling, we optimize wave geometry to achieve target stiffness (0.5-20 N/mm) and load-deflection characteristics, with rapid prototyping available via CNC forming (±0.02mm tolerance)
- Performance Validation: Each custom solution undergoes rigorous testing, including load-deflection curve analysis (±3% accuracy), fatigue life testing (10⁶ cycles at 70% rated load), and environmental exposure trials
- Application Integration Support: We provide detailed installation guidelines, compatibility assessments with mating components, and post-installation performance monitoring
Product Highlights
SUNZO provides expert waved spring technical support with custom engineering, material selection (-200°C to 650°C), FEA simulation, and rigorous testing for optimal performance in aerospace, medical, and industrial applications.
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