Custom Waved Spring Design Service with High Fatigue Resistance and Corrosion Resistance for Precision Elastic Elements
Product Details
| Tensile Strength: | 1,400 MPa | Impact Resistance: | 500G Dynamic Loads |
|---|---|---|---|
| Load Range: | 5N-500N | Deformation Tolerance: | ≤0.02mm |
| Diameter Range: | 5mm-500mm | Fatigue Resistance: | 10⁶+ Cycles |
| High-temperature Stability: | Up To 650°C | Salt Spray Resistance: | 1,000+ Hours |
| Load Testing Tolerance: | ±3% | Dimensional Inspection: | ±0.01mm |
| Material Options: | 65Mn, 60Si2MnA, SUS304, SUS316, Inconel718 | Surface Treatments: | Dacromet Coating, Phosphating, Electroless Nickel Plating |
| Design Software: | ANSYS, SolidWorks | Spring Configuration: | Single-layer Closed, Multi-layer, Nested, Open-end |
| Dynamic Load Capacity: | 500G | Axial Preload: | Consistent |
| Material Fatigue Resistance: | 10⁶+ Cycles | Corrosion Resistance: | SUS304/SUS316 |
| High-temperature Material: | Inconel718 | Precision Machining: | ±0.01mm |
| Highlight |
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Product Description
SUNZO delivers end-to-end engineering solutions for elastic elements, specializing in custom waved spring (wave spring) development. Our precision-engineered components feature metal rings with precisely formed peaks and valleys, delivering exceptional performance for demanding applications.
- Tensile strength up to 1,400 MPa
- Withstands 500G dynamic loads
- Load range: 5N-500N
- Deformation tolerance: ≤0.02mm
- Standard diameters: 5mm-500mm
- High-temperature stability up to 650°C
| Material | Key Properties | Applications |
|---|---|---|
| 65Mn | High fatigue resistance (10⁶+ cycles) | Long-life applications |
| 60Si2MnA | Excellent flexibility | Dynamic applications |
| SUS304/SUS316 | Corrosion resistance | Harsh environments |
| Inconel718 | High-temperature stability | Extreme temperature conditions |
- Dacromet coating (1,000+ hours salt spray resistance)
- Phosphating
- Electroless nickel plating
Our design process integrates advanced FEA simulation using ANSYS and SolidWorks to optimize load-deflection characteristics, material selection, and geometric parameters. We provide comprehensive technical support from concept validation through prototyping and production.
Product Highlights
Custom waved springs with precision engineering, FEA simulation, and material options (65Mn, SUS304, Inconel718). ISO 9001/AS9100 certified, offering durability, high load capacity, and corrosion resistance for aerospace, medical, and industrial applications.
High-Performance Waved Spring with Exceptional Elastic Properties, Remarkable Impact Resistance, and Stable Axial Preload
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Plain Oiled Waved Spring with Corrosion Protection and Balanced Elasticity for Cost-Effective Industrial Applications
Cost-effective plain oiled waved springs for industrial use. Durable 800-1000 MPa tensile strength, 15% reduced friction, 90+ days corrosion protection. Custom sizes 10-300mm with ±0.05mm tolerance. 30% cheaper than premium alternatives.
Please use our online inquiry contact form below if you have any questions, our team will get back to you as soon as possible.
