Custom Waved Spring Design Service with High Fatigue Resistance and Corrosion Resistance for Precision Elastic Elements
Custom Waved Spring Design Service with High Fatigue Resistance and Corrosion Resistance for Precision Elastic Elements
Basic Properties
Place of Origin:
Sihong, China
Brand Name:
Sunzo
Certification:
CE/IATF16949/45001/14001/9001
Trading Properties
Minimum Order Quantity:
Negotiable
Price:
Negotiable
Payment Terms:
Negotiable
Product Summary
Custom waved springs with precision engineering, FEA simulation, and material options (65Mn, SUS304, Inconel718). ISO 9001/AS9100 certified, offering durability, high load capacity, and corrosion resistance for aerospace, medical, and industrial applications.
Product Custom Attributes
Highlight
precision wave spring
,precision waved spring
,500n wave spring
Tensile Strength:
1,400 MPa
Impact Resistance:
500G Dynamic Loads
Load Range:
5N-500N
Deformation Tolerance:
≤0.02mm
Diameter Range:
5mm-500mm
Fatigue Resistance:
10⁶+ Cycles
High-temperature Stability:
Up To 650°C
Salt Spray Resistance:
1,000+ Hours
Load Testing Tolerance:
±3%
Dimensional Inspection:
±0.01mm
Material Options:
65Mn, 60Si2MnA, SUS304, SUS316, Inconel718
Surface Treatments:
Dacromet Coating, Phosphating, Electroless Nickel Plating
Design Software:
ANSYS, SolidWorks
Spring Configuration:
Single-layer Closed, Multi-layer, Nested, Open-end
Dynamic Load Capacity:
500G
Axial Preload:
Consistent
Material Fatigue Resistance:
10⁶+ Cycles
Corrosion Resistance:
SUS304/SUS316
High-temperature Material:
Inconel718
Precision Machining:
±0.01mm
Product Description
Detailed Specifications & Features
Waved Spring Design Service - SUNZO's Custom Engineering Solutions for Precision Elastic Elements
Custom Engineering Solutions
SUNZO delivers end-to-end engineering solutions for elastic elements, specializing in custom waved spring (wave spring) development. Our precision-engineered components feature metal rings with precisely formed peaks and valleys, delivering exceptional performance for demanding applications.
Technical Specifications
- Tensile strength up to 1,400 MPa
- Withstands 500G dynamic loads
- Load range: 5N-500N
- Deformation tolerance: ≤0.02mm
- Standard diameters: 5mm-500mm
- High-temperature stability up to 650°C
Material Options
| Material | Key Properties | Applications |
|---|---|---|
| 65Mn | High fatigue resistance (10⁶+ cycles) | Long-life applications |
| 60Si2MnA | Excellent flexibility | Dynamic applications |
| SUS304/SUS316 | Corrosion resistance | Harsh environments |
| Inconel718 | High-temperature stability | Extreme temperature conditions |
Surface Treatments
- Dacromet coating (1,000+ hours salt spray resistance)
- Phosphating
- Electroless nickel plating
Engineering Process
Our design process integrates advanced FEA simulation using ANSYS and SolidWorks to optimize load-deflection characteristics, material selection, and geometric parameters. We provide comprehensive technical support from concept validation through prototyping and production.
Quality Assurance: All designs undergo rigorous testing including load testing (±3% tolerance), dimensional inspection (±0.01mm), and material certification, complying with ISO 9001 and AS9100 standards.
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